V6000 Series Three-way Control Valve

In the heating field, the three-way control valve is a common fluid control component that can replace two two-way control valves to regulate temperature and flow rate. These valves can be categorized as either combination flow and diversion type according to their functionality.

Description

In the heating field, the three-way control valve is a common fluid control component that can replace two two-way control valves to regulate temperature and flow rate. These valves can be categorized as either combination flow and diversion type according to their functionality. Common issues with three-way control valves include difficulty in disassembling and replacing valve seats, packing wear and leakage, poor adjustment accuracy, stem breakage or detachment, and large leakage,which cannot meet operational requirements, lead to emergency in severe cases shutdowns, resulting in substantial losses for users.

Regarding above potential hazards, the Newton R&D team conducted in-depth users’ sites and extensive information gathering regarding operational conditions, as well as technological breakthroughs and through extensive validated tests and experiments making the designs, manufacturing, and batch deliveries of the V6000 series three-way control valves fully meet users’ requirements.

The V6000 series control valves have the following features:

  • High regulating precision with low leakage rates
  • Long service life of the packing material
  • Convenient and quick on-site valve maintenance
  • Fast response speed
  • Optional bellows seal to achieve zero external leakage
  • Long-term operation, maintenance-free to keep working

VMV equipped with either pneumac diaphragm actuator or electric actuator according to the user’s on-site energy

Nominal size DN15(NPS1/2)~DN300
Pressure rating PN16~PN100、Class150~Class600
Operating voltage (electric actuator) 220VAC, 380VAC, 24VDC
Air supply pressure (pneumatic actuator) 0.4~0.6MPa
Operating temperature -17~350 ℃
Bonnet type Standard type (-17~300℃)
Radiator fin type(>300℃)
Packing V-type combination packing(≤200℃)
Graphite combination packing(>200℃)
Rated Cv value See table below
Flow characteristic Equal percentage, linear, quick opening
Regulating ratio 50:1
Leakage level Level IV (metal hard seal)
Level V (metal hard seal)
Level VI (soft seal)
Hysteresis <1%
Dead zone <0.6%
Allowable differential pressure See table below
1. Three-way control valve

V6000 SERIES THREE WAY CONTROL VALVE Structure And Characteristics1

① Valve stem double-guided structure
Keeping the packing and valve stem coaxial at all times can prevent abnormal wear of the packing caused by eccentricity,greatly improving the service life of the packing.

② Up-pressure valve seat structure
By loosening the valve cover bolts, the internal components of the valve can be removed one by one, allowing for quick maintenance and replacement of the valve seats and internal components on-site, thus saving the user’s maintenance time

③ Sealing Gasket Quantitative Compression Structure
Prevent the gasket from being overly compressed to achieve durable sealing without leakage.

④ Single seat sealing structure
Lower leakage and hard seling can meet level V and above leakage requirements for a long time

⑤ Valve plug double-guided structure
The valve plug operates smoothly, not prone to vibration and sticking, ensuring higher regulating precision.

⑥ Spring-loaded packing gland structure
Provide a continuous and stable compressive force for the packing, allowing the
packing to automatically compensate for wear during use, achieving long-term stable sealing.

2. Three-way bellows control valve

V6000 SERIES THREE WAY CONTROL VALVE Structure And Characteristics2

① Bellows external pressure-bearing structure
Provides a stable pressure load for the bellows, reducing movement and improving both the bellows’lifespan and the valves’ operational precision. Compared to an internal pressure-bearing structure, an external.pressure-bearing structure increases the maximum allowable stress on the bellows, thereby enhancing its service life.

② Bellows and flow channel separation structure
Prevents the medium from directly impacting the bellows, thereby increasing the service life of the bellows.

3.Three-way Control Valve Flow Direction and Fault Location

Three-way combined flow type

V6000 Three way combined flow typeThree-way diversion type(DN≤65)

V6000 Three way diversion type(DN≤65)

 

Three-way diversion type(DN>65)

 

V6000 Three way diversion type(DN>65)

 

No Type Diameter range Fault position Actuator Acting type
A-AB B-AB
1 Combined flow type Unlimited Close Open Direct action (D)
2 Open Close Reverse action (R)
3 Diversion DN<65 Close Open Direct action (D)
4 Open Close Reverse action (R)
5 DN>65 Close Open Direct action (D)
6 Open Close Reverse action (R)
7.1 Common valve trim materials
Body Seat Plug Stem Packing
WCB 420+HT 420+HT 410 PTEE
LCB 304+STL 304+STL 630 Flexible graphite
WC6 304 304 XM-19
WC9 316L+STL 316L+STL 304
CF8 321+STL 321+STL 316L
CF3 304+RPTFE 304+RPTFE
CF8M 316L+RPTFE 316L+RPTFE
CF3M Fll+Q.STL Fll+Q.STL
7.2 Temperature and pressure corresponding range of valve body material(MPa)
Temp Class150 Class300 Class600
WCB WC6 WC9 CF8 CF8M WCB WC6 WC9 CF8 CF8M WCB WC6 WC9 CF8 CF8M
-196~-30 1.9 1.9 4.96 4.96 9.93 9.93
-29~38 1.96 1.98 1.98 1.9 1.9 5.11 5.17 5.17 4.96 4.96 10.21 10.34 10.34 9.93 9.93
50 1.92 1.95 1.95 1.83 1.84 5.01 5.17 5.17 4.81 4.81 10.02 10.34 10.34 9.56 9.62
100 1.77 1.77 1.77 1.57 1.62 4.66 5.15 5.15 4.22 4.22 9.32 10.3 10.3 8.17 8.44
150 1.58 1.58 1.58 1.42 1.48 4.51 4.97 5.03 3.85 3.85 9.02 9.95 10.03 7.4 7.7
200 1.38 1.38 1.38 1.32 1.37 4.38 4.8 4.86 3.57 3.57 8.76 9.59 9.72 6.9 7.13
250 1.21 1.21 1.21 1.21 1.21 4.19 4.63 4.63 3.34 3.34 8.39 9.27 9.27 6.5 6.68
300 1.02 1.02 1.02 1.02 1.02 3.98 4.29 4.29 3.16 3.16 7.96 8.57 8.57 6.18 6.32
325 0.93 0.93 0.93 0.93 0.93 3.87 4.14 4.14 3.09 3.09 7.74 8.26 8.26 6.04 6.18
350 0.84 0.84 0.84 0.84 0.84 3.76 4.03 4.03 3.03 3.03 7.51 8.04 8.04 5.93 6.07
375 0.74 0.74 0.74 0.74 0.74 3.64 3.89 3.89 2.99 2.99 7.27 7.76 7.76 5.81 5.98
400 0.65 0.65 0.65 0.65 0.65 3.47 3.65 3.65 2.94 2.94 6.94 7.33 7.33 5.69 5.89
425 0.55 0.55 0.55 0.55 0.55 2.88 3.52 3.52 2.91 2.91 5.75 7 7 5.6 5.83
450 0.46 0.46 0.46 0.46 3.37 3.37 2.88 2.88 6.77 6.77 5.48 5.77
475 0.37 0.37 0.37 0.37 3.17 3.17 2.87 2.87 6.34 6.34 5.39 5.73
500 0.28 0.28 0.28 0.28 2.57 2.82 2.82 2.82 5.15 5.65 5.3 5.65
538 0.14 0.14 0.14 0.14 1.49 1.84 2.52 2.52 2.98 3.69 4.89 5
550 1.27 1.56 2.54 3.13
575 0.88 1.05 1.76 2.11
600 0.61 0.69 1.22 1.38
Temp PN16 PN25 PN40
WCB WC6 WC9 CF8 CF8M WCB WC6 WC9 CF8 CF8M WCB WC6 WC9 CF8 CF8M
-196~-30 1.57 1.57 2.45 2.45 3.92 3.92
-29~38 1.61 1.63 1.63 1.57 1.57 2.52 2.55 2.55 2.45 2.45 4.03 4.08 4.08 3.92 3.92
50 1.58 1.63 1.63 1.51 1.52 2.47 2.55 2.55 2.36 2.37 3.95 4.08 4.08 3.78 3.8
100 1.46 1.63 1.63 1.29 1.33 2.29 2.54 2.54 2.02 2.08 3.66 4.06 4.07 3.23 3.33
150 1.43 1.57 1.58 1.17 1.22 2.23 2.45 2.48 1.83 1.9 3.57 3.93 3.96 2.93 3.04
200 1.38 1.51 1.54 1.09 1.13 2.16 2.37 2.41 1.7 1.76 3.46 3.79 3.85 2.72 2.82
250 1.32 1.46 1.46 1.03 1.05 2.06 2.28 2.29 1.6 1.65 3.29 3.64 3.66 2.56 2.63
300 1.22 1.35 1.35 0.97 1 1.91 2.11 2.11 1.51 1.56 3.06 3.38 3.38 2.42 2.5
350 1.17 1.27 1.27 0.93 0.96 1.82 1.98 1.98 1.46 1.5 2.92 3.18 3.18 2.33 2.4
375 1.15 1.23 1.23 0.92 0.94 1.8 1.91 1.91 1.44 1.47 2.88 3.06 3.06 2.3 2.36
400 1.09 1.15 1.15 0.9 0.93 1.7 1.8 1.8 1.41 1.45 2.72 2.89 2.89 2.26 2.32
425 0.91 1.11 1.11 0.88 0.92 1.42 1.73 1.73 1.37 1.44 2.27 2.77 2.77 2.2 2.3
450 1.07 1.07 0.86 0.91 1.67 1.67 1.35 1.42 2.67 2.67 2.16 2.28
475 1 1 0.85 0.91 1.56 1.56 1.33 1.41 2.5 2.5 2.13 2.26
500 0.8 0.88 0.84 0.86 1.24 1.37 1.31 1.35 1.99 2.19 2.09 2.16
525 0.57 0.68 0.76 0.8 0.9 1.07 1.19 1.25 1.43 1.71 1.9 2
550 0.4 0.49 0.69 0.76 0.63 0.76 1.07 1.18 1 1.21 1.72 1.89
575 0.28 0.33 0.63 0.43 0.52 0.99 0.69 0.83 1.58
600 0.19 0.22 0.53 0.3 31 0.83 0.48 0.51 1.32
Temp PN63 PN100
WCB WC6 WC9 CF8 CF8M WCB WC6 WC9 CF8 CF8M
-196~-30 6.17 6.17 9.8 9.8
-29~38 6.35 6.43 6.43 6.17 6.17 10.08 10.21 10.21 9.8 9.8
50 6.22 6.43 6.43 5.95 5.98 9.88 10.21 10.21 9.44 9.5
100 5.77 6.4 6.41 5.08 5.25 9.15 10.16 10.17 8.07 8.33
150 5.62 6.19 6.24 4.62 4.79 8.92 9.82 9.9 7.34 7.6
200 5.45 5.96 6.06 4.29 4.43 8.65 9.47 9.63 6.81 7.04
250 5.19 5.74 5.74 4.04 4.15 8.23 9.11 9.14 6.41 6.59
300 4.81 5.33 5.33 3.81 3.93 7.64 8.46 8.16 6.05 6.24
350 4.59 5 5 3.67 3.79 7.29 7.94 7.94 5.83 6.01
375 4.53 4.82 4.82 3.63 3.72 7.2 7.66 7.66 5.76 5.9
400 4.29 4.55 4.55 3.56 3.66 6.81 7.22 7.22 5.64 5.81
425 3.57 4.36 4.36 3.46 3.62 5.67 6.92 6.92 5.5 5.75
450 4.2 4.2 3.4 3.59 6.67 6.67 5.4 5.69
475 3.94 3.94 3.35 3.56 6.25 6.25 5.32 5.66
500 3.14 3.46 3.29 3.4 4.98 5.49 5.23 5.4
525 2.26 2.69 2.99 3.14 3.58 4.28 4.75 4.99
550 1.58 1.91 2.7 2.97 2.51 3.03 4.29 4.72
575 1.09 1.31 2.5 1.74 2.08 3.96
600 0.75 0.86 2.08 1.19 1.36 3.31
7.3 The valve trim material corresponds to the temperature and pressure range

①Valve plug (valve seat) material: 420+HT

V6000 ①Valve plug (valve seat) material 420+HT

②Valve plug (valve seat) material: F11+Q.STL

V6000 ②Valve plug (valve seat) material F11+Q.STL

③Valve plug (valve seat) material: 304+STL/316L+STL

V6000 ③Valve plug (valve seat) material 304+STL 316L+STL

④Valve plug (valve seat) material: 304/316L

V6000 ④Valve plug (valve seat) material 304 316L

⑤Valve plug material: .304+RPTFE/316L+RPTFE

V6000 ⑤Valve plug material 304+RPTFE 316L+RPTFE

⑥Packing material: PTFE

V6000 ⑥Packing material PTFE

⑦Packing material: graphite

V6000 ⑦Packing material graphite

V6000 Typical flow characteristic curve

Nominal diameter Stroke Valve seat diameter code Linear
DN15 16 15 4.7
DN20 16 18 7.4
DN25 16 25 11.7
DN32 20 32 19.8
DN40 20 40 29
DN50 20 50 42
DN65 30 65 74
DN80 30 80 117
DN100 30 100 151
DN125 60 125 226
DN150 60 150 360
DN200 60 200 522
DN250 100 250 750
Nominal diameter Actuator model PTFE packing Graphite packing
DN20 MT1 4.3 1.9
DN25 MT1 3.6 1.6
DN32 MT1 1.9 0.9
DN40 MT1 1.3 0.7
DN50 MT2 0.8 0.4
DN65 MT2 1.2 1.1
DN80 MT2 0.8 0.7
DN100 MT2 0.5 0.4
DN125 MT3 0.7 0.2
DN150 MT3 0.5

V6000 SERIES THREE WAY CONTROL VALVE Dimensions and weight

1. Overall dimensions (mm)
Nominal diameter L H1 H2 H3 ΦA
PN16 PN25 PN40 CLASS150 CLASS300 Standard type Bellows type Without Handwheel With Handwheel
DN15 130 130 130 130 194 65 115 240 300 450 180
DN20 150 150 150 150 194 70 115 240 300 450 180
DN25 160 160 160 160 197 75 115 240 300 450 180
DN32 180 180 180 180 222 80 140 300 300 450 180
DN40 200 200 200 200 235 90 140 300 300 450 180
DN50 230 230 230 230 267 100 180 300 300 450 180
DN65 290 290 290 290 292 120 210 410 398 651 270
DN80 310 310 310 310 318 130 210 410 398 651 270
DN100 350 350 350 350 368 150 221 421 398 651 270
DN125 400 400 400 400 425 200 260 623 681 890 400
DN150 480 480 480 480 473 210 260 633 681 890 400
DN200 600 600 600 600 568 275 330 712 681 890 400
2. Weight (kg)
Nominal diameter Ordinary type Bellows type
Without Handwheel With Handwheel Without Handwheel With Handwheel
DN15 16 23 17 24
DN20 16 23 17 24
DN25 16 23 17 24
DN32 31 38 33 40
DN40 32 39 34 41
DN50 33 40 35 42
DN65 60 70 65 75
DN80 60 70 67 77
DN100 80 90 86 96
DN125 164 183 171 190
DN150 191 210 202 221
DN200 264 283 285 304

12.Valve Body Casting Material Comparison Table

 

ASTM DIN EN JIS
A216 WCB 1.0619 GS-C25 G5151 SCPH2
A536 60-40-80 Js1049 GGG40 G5502 FCD400-15
A352 LCB 1.1131 G17Mn5 G5152 SCPL1
A217 WC6 1.7357 G17CrMo5-5 G5151SCPH21
A217 WC9 1.7379 G17CrMo9-10 G5151 SCPH-32
A351 CF8 1.4308 GX5CrNi19-10 G5151SCS13A
A351 CF3 1.4309 GX2CrNi19-11 G5151SCS19A
A351 CF8M 1.4408 GX5CrNiMo19-11-2 G5151SCS14A
A351 CF3M 1.4409 GX2CrNiMo19-11-2 G5151SCS16A
A351 CF8C 1.4552 GX5CrNiNb19-11 G5151 SCS21

13. Ordering Information

Application Type Fluid regulation or on-off
Application
“Pipe diameter”
Pipe material
Minimum ambient temperature on site over the the years (°C)
Fluid Name
State (gas, liquid or vapor)
Density
Operating temperature (°C)
“Import
pressure
(MPa)”
Minimum value
Normal value
Maximum value
“Outlet
pressure
(Mpa)”
Minimum value
Normal value
Maximum value

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